Custom Stainless Steel Saddle-cut Tubes

Stainless steel tube sections with saddle or fishmouth ends that meet another round member. The mating diameter, intersection angle and tube orientation determine the end profile.

Tube laser cutting · Custom openings & end profiles

Application examplesTube frame joints · Fabrication connections · Equipment frames
Illustrative custom metal saddle-cut tubes
Illustrative component · custom geometry follows your drawing
For a quotation, send:Drawing & revisionMaterial & thicknessQuantityFinish & critical tolerancesRequest a Quote

Saddle-cut Tubes: dimensions and quotation parameters.

The dimensions below help us review saddle-cut tubes. State units and critical tolerances on the original drawing. The illustration explains the type of geometry; it does not define a standard size.

Quotation parameters for Saddle-cut Tubes
Mating tube diameterProvide the receiving tube section and wall thickness.
Intersection angleShow the angle between the tube axes.
Member lengthDefine the finished-length convention for the shaped end.
Joint clearanceSpecify the intended gap and joining method.
Material & quantityGive the exact metal grade, standard, temper or condition, quantity per revision and planned repeat orders.
Units & tolerancesUse mm or inches consistently. Mark the dimensions that control fit and the inspection datum.
Saddle-cut Tubes qualitative geometry and dimension reference
Saddle-cut Tubes · qualitative geometry reference. Not to scale, not a production drawing.

Thickness range, minimum features, tolerances, finish availability and delivery date are reviewed for your actual part. No catalog dimension or blanket machining tolerance is implied.

What we review
before cutting.

Tube section, axial feature locations and the orientation of holes, slots and shaped ends.

Joint reference

Length to the highest point, lowest point or axis intersection gives different results; define the measurement convention.

Fit-up review

Share both members or an assembly drawing when the joint is critical, rather than sending only an isolated end outline.

Material and finish
belong in the drawing.

Grade, environment and visible-face requirements are separate specification choices. Include them before quotation so the material and process route can be reviewed together.

Specify the grade

Stainless steel options include 304, 304L, 316, 316L, 430 and duplex 2205. Carbon steel, galvanized steel, aluminium, copper and brass can also be discussed for your drawing. State the exact grade and applicable material standard.

Read the grade selection reference for general material context. Availability, product form and suitability are confirmed for the project. Explore all six material families.

Define the finished surface

Identify a mill finish, brushed appearance or another specified finish; include the visible face, grain direction and any surface-roughness requirement.

Specify edge deburring, protective-film handling and packing if they affect the delivered part. Read the finish terminology guide.

Material options are reviewed against your drawing, grade, thickness and finishing needs. Stainless steel remains our core focus; sourcing and the manufacturing route are confirmed during quotation.

Illustration of laser cutting profiles and holes in stainless steel sheet
Laser cutting process illustration

Inspect the features
that matter to your assembly.

Inspect the shaped end against the mating geometry and the agreed length datum; fit-up can be reviewed as part of the project.

Provide the inspection datum, critical dimensions and any requested records with the inquiry. A model preview supports communication; the approved engineering drawing remains the manufacturing reference.

Quality & material requirements

Saddle-cut Tubes:
common questions.

Can the saddle end fit a different tube diameter?

Yes, the end profile is defined by the mating tube and angle. Supply both sections and the intended joining clearance.

What should I send for a quotation?

Send your saddle-cut tubes drawing, grade, thickness or tube section, quantity, finish and critical dimensions. A clear PDF or image is accepted for review; a DXF supports flat cutting contours.

Can I request prototypes and production batches?

Include prototype quantity and expected repeat quantity in the inquiry. Batch size, process route and lead time are confirmed after the drawing and specification review.

Send your saddle-cut tubes drawing.

Send the file and procurement requirements. No customer account is needed.

Upload & Request a Quote
  • Drawing number, revision and units
  • Material grade and sheet or wall thickness
  • Quantity, finish and critical dimensions
  • Destination and requested delivery date

Prepare your quotation request.

Drawing checklist and custom laser cutting quotation factors.